- 全自动钢网检查机
- 开孔检测范围全覆盖;
显微直观钢网孔壁观测;
阶梯钢网厚度直观测量;
高精度张力测量方案;
全板开孔不良检查;
自动网框变形检测;
激光测距功能+侧面相机厚度检测功能;
全自动钢网检查机功能:
开孔检测范围全覆盖;
显微直观钢网孔壁观测;
阶梯钢网厚度直观测量;
高精度张力测量方案;
全板开孔不良检查;
自动网框变形检测;
激光测距功能+侧面相机厚度检测功能;
高精度测量设备理念设计;
全高精度大理石平台+龙门结构;
全直线电机驱动+3条光栅尺闭环定位;
高精度、高速度非接触式光栅尺;
全闭环末端坐标反馈定位技术;
全板扫描检测技术(针对钢网多孔、破损、变形);
高分辨率进口相机,最高可达1亿像素;
轨道式钢网夹紧、运输结构、与自动化对接;
高级工艺研究功能:
虚拟印刷对比功能;
钢网GERBER对比与分析;
PCB GERBER对比分析;
PCB 焊盘实物扫描与对比、GERBER生成;
钢网实物扫描、检测、对比;
以上四点全照合对比分析;
全自动钢网检测机参数表:
类型 |
项目 |
参数 |
检测规格 Inspection specification
|
检测用途 Inspection purpose
|
新钢网开口精度、质量检测、旧钢网清洗效果检测、异物检测、张力测量、钢网精度对比等 New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement |
检测项目 Inspection content
|
位置、尺寸、数量、异物、张力、毛刺、多孔 Position, size, precision, foreign body, tension, burr, porous |
|
检测速度 inspection speed
|
0.7~1.2s/FOV |
|
检查精度 Inspection accuracy
|
张力检测 Tension detection
|
高精度张力计,任意多位置测试 精度: ±1N.cm,张力范围:0~60N~100N High-precision tensiometer, any multi-position inspection,Accuracy: ±1N.cm, tension range: 0~60N~100N 使用设备内部装置校准和归零(Calibrate and zero using equipment internal devices) |
最小检测开口 Minimμm detection opening |
80μm * 80μm |
|
最小检测间距 Minimum detection distance |
80μm |
|
最大检测开口 Maximum detection opening |
10mm * 7mm |
|
最大检测开口数量 Maximum number of detection openings |
80万 0.8 million
|
|
光学系统 Optical system
|
相机 Camera |
500万像素相机 5 megapixel camera |
镜头 Lens |
10M 定制双侧远心光学镜头 10M custom double-sided telecentric optical lens |
|
顶部光源 Top lighting |
环形LED顶光,同轴LED光源 Ring LED top light, coaxial LED light source |
|
底部光源 Bottom lighting |
高功率绿色同轴LED灯 High power green light coaxial LED light |
|
分辨率 Resolution |
6.90μm /pixel |
|
FOV尺寸 FOV size |
16.9mm*13.9mm |
|
钢网规格 Stencil specification
|
最大网框尺寸 Maximμm frame size |
<740*740*50mm |
最大测量范围 Maximμm measurement range |
570*570mm |
|
设备规格 Equipment Specifications
|
外形尺寸(L*W*H)Dimensions |
<1320*1510*1620mm |
重量 Weight |
1300KG |
|
设备结构 Equipment structure |
全零零级大理石平台,高精度测量保证 Full marble platform, guaranteed by high-precision measurement |
|
传动系统 Transmission system |
直线电机+3 光栅尺闭环控制、光栅尺分辨率±1μm Linear motor+3 Grating ruler closed-loop control、grating scale resolution ±1μm |
|
软件功能 Software function
|
编程方式 Programming mode |
Gerber文件编程、CAD导入 Gerber file programming, CAD import |
Gerber file读取时间 Gerber file read time |
20万孔以内:5S |
|
编程时间 Programming time |
1万孔以内:2~5分钟 Within 10000 holes:2 to 5 minutes |
|
离线编程 Offline programming |
离线编程 Offline programming |
|
自动编程 Automatic programming |
具备自动编程及远程自动编程功能 It has automatic programming and remote automatic programming functions |
|
Gerber file |
RS-274、RS-274X |
|
设备测试模式 Device inspection mode |
离线测试 Offline inspection
|
|
特定功能 Special function
|
开孔孔壁质量观测 Open hole wall quality observation |
可提供手动微观观测 Microscopic observation
|
测试内容选择 inspection content selection
|
可根据A/R , W/T 参数选择测试内容、参数 inspection content and parameters can be selected according to size, type, A/R, W/T parameters
|
|
测试方式 inspection method
|
多种检测模式与测试级别设定 不同元件可分组分级别单独定义和测试,包含面积、尺寸、位置、张力等 Multiple detection modes and inspection level settings Different components can be individually defined and inspectioned at the component level,Including area, size, position, tension, etc |
|
检测数据库 Detection database
|
保存程式名称、条码、操作人员、开孔面积,尺寸、坐标、偏移量,张力数据、图片等 Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc. |
|
用户权限 User rights
|
可按客户需求定义用户权限级别 User privilege levels can be defined according to customer needs |
|
与公司内部系统串接 Connected to the company's internal system |
支持数据上传,可按MES需求开放、定制数据接口、数据结构、通讯方式 Support data uploading, custom data interface, data structure, communication method as required
|
|
钢网条码扫描功能 Stencil barcode scanning function |
通过扫描钢网条码读取程式和管理数据 Reading programs and managing data by scanning steel mesh barcodes |
|
钢网与PCB Gerber对比 Stencil Gerber contrast PCB Gerber function |
钢网GERBER与PCB Gerber对比功能,可检查钢网GERBER正确性 Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER
|
|
每片钢网历史记录 Stencil history
|
文件方式记录测试过程和结果数据,且可离线查看测试结果 File mode records inspection process and result data, and can view inspection results offline |
|
设备需求 条件 Equipment demand condition |
电压 Voltage |
AC 220V±10%(单相), 50/60Hz,1000VA AC 220V ± 10% (single phase), 50/60Hz, 1000VA |
气压 Air pressure |
0.4Mpa~0.55Mpa |